How Honda is incorporating EVs into the cars it builds in America


ANNA, Ohio—Honda’s Anna Engine Plant has modified a bit since I final visited. As we wound our well beyond the four-cylinder manufacturing line, the green-painted scaffolding and overhead gantries gave solution to a extra open expanse of the cavernous constructing. Conveyor belts have been changed by little robots that transfer pallets round, and brilliant LED lights illuminate the yellow-painted partitions. In the course of all of it is a sequence of huge 6,000-ton presses, newly put in to forged the battery packs of Honda’s subsequent US-made electrical autos.

Just a little greater than an hour exterior of Columbus, the Anna Engine Plant began constructing engines for the Goldwing bike, one thing that may have been of deep curiosity to me and all the opposite schoolchildren who have been obsessive about what appeared just like the world’s most extreme two-wheeler.

That was 40 years in the past, and within the intervening years, the manufacturing unit has expanded to embody 2.8 million sq. toes (260,000 m2), the place 3,000 folks construct four- and six-cylinder engines for the Hondas and Acuras folks drive right here within the US. Ars was final there in 2020, again then as a result of it was hand-building the twin-turbo V6 engines for the Acura NSX, which was assembled simply down the highway.

A pair of yellow robot arms, one is holding a battery case

Robots do many of the dealing with.

Jonathan Gitlin

A battery case is being welded together

Right here, the 2 halves of the case are welded collectively.

Jonathan Gitlin

The big castings for the battery packs are the other of handmade—human palms do not come shut whereas the assorted robots do their factor.

The huge presses every make one half of the battery case, and the scale of the entrance half might be modified to make medium-size and huge EV battery packs. As soon as each halves are forged and the elements are acceptable, robots end the surfaces which are anticipated to the touch different parts, with minimal use of a lubricant that Honda says has reduce power use considerably.